Materials and Energy Balance in Metallurgical Process. Instructor: Prof. Satish Ch. Koria, Department of Material Science and Engineering, IIT Kanpur.

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September 25, 2023

English

English [CC]

Description

This course provides an introduction to materials and heat balance. Topics covered in this course include: Relationship between energy balance, energy conservation and environment; Dimensions, units and conversion factors; Stoichiometry; Principles of calculations; Sampling and measurements. Principles of materials and energy balance; Laws of thermodynamics, Thermochemistry, and illustration of the concepts with suitable example, Fundamental Principles of metal extraction and refining and combustion, carbonization and gasification. Set up of material balance problems in mineral processing unit operations, Set up and illustration of energy balances in various unit processes like calcinations, sintering, roasting, smelting, converting, refining, gasification, carbonization. (from nptel.ac.in)

Course Curriculum

  • Lecture 01 – Introduction Unlimited
  • Lecture 02 – Measurement of Quantities Unlimited
  • Lecture 03 – Exercises on Measurement of Quantities, Introduction to Stoichiometry Unlimited
  • Lecture 04 – Stoichiometry Concept and Exercise Unlimited
  • Lecture 05 – Exercise on Stoichiometry Concept and Introduction to Thermochemistry Unlimited
  • Lecture 06 – Thermochemistry Unlimited
  • Lecture 07 – Exercise on Thermochemistry Unlimited
  • Lecture 08 – Errors in Measurements Unlimited
  • Lecture 09 – Basics of Materials and Energy Balance Unlimited
  • Lecture 10 – Introduction to Mineral Beneficiation Unlimited
  • Lecture 11 – Materials Balance in Mineral Processing Unlimited
  • Lecture 12 – Exercises in Mineral Processing Unlimited
  • Lecture 13 – Calcination Concepts and Exercises Unlimited
  • Lecture 14 – Pyromet Extraction Unit Processes Unlimited
  • Lecture 15 – Predominance Area Diagram Unlimited
  • Lecture 16 – Material Balance in Roasting; Illustration Unlimited
  • Lecture 17 – Heat Balance in Roasting Illustration Unlimited
  • Lecture 18 – Exercises on Roasting Unlimited
  • Lecture 19 – Exercises on Roasting (cont.) Unlimited
  • Lecture 20 – Smelting Matte Smelting Unlimited
  • Lecture 21 – Exercise: Matte Smelting Unlimited
  • Lecture 22 – Exercise: Matte Smelting (cont.) Unlimited
  • Lecture 23 – Reduction Smelting Unlimited
  • Lecture 24 – Lead Smelting Material Balance Unlimited
  • Lecture 25 – Imperial Smelting Process Unlimited
  • Lecture 26 – Introduction to Ironmaking Unlimited
  • Lecture 27 – Coke Making Unlimited
  • Lecture 28 – Ironmaking Fundamentals Unlimited
  • Lecture 29 – Material and Heat Balance in Ironmaking Unlimited
  • Lecture 30 – Material and Heat Balance in Ironmaking (cont.) Unlimited
  • Lecture 31 – RIST Diagram Unlimited
  • Lecture 32 – RIST Diagram (cont.) Unlimited
  • Lecture 33 – Concepts in Converting Unlimited
  • Lecture 34 – Exercise in Converting Unlimited
  • Lecture 35 – Additional Topics: Melting in Cupola Unlimited
  • Lecture 36 – Additional Topics: Gasification Unlimited
  • Lecture 37 – Additional Topics: Material Balance in Gasification Unlimited
  • Lecture 38 – Additional Topics: Industrial Furnaces Unlimited
  • Lecture 39 – Energy Balance in Industrial Furnaces Unlimited
  • Lecture 40 – Thoughts on Application of Energy Balance Unlimited

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