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Description
Design for Quality, Manufacturing and Assembly. Instructors: Prof. Saravana kumar and Prof. Palaniappan Ramu, Department of Engineering Design, IIT Madras.
In the context of product design, it is very important to appreciate the limitations of a design from manufacturing and assembly perspective and to produce high quality products at low cost. This course will introduce methods that can provide guidance to design teams in simplifying product structure to reduce manufacturing and assembly costs, quantify improvements and how robust design concepts can be used for ensuring quality. This course aims at introducing the need to account for variability, mathematically represent it, formulate it and control it. Concepts such as quality, robustness, six sigma and orthogonal array will be discussed. (from nptel.ac.in)
Course Curriculum
- Lecture 01 – Introduction to Design for Excellence (DfX) Unlimited
- Lecture 02 – Introduction to Quality Unlimited
- Lecture 03 – Introduction to Robustness Unlimited
- Lecture 04 – Introduction to Six Sigma Concept Unlimited
- Lecture 05 – Recap and Clarifications of Basic Concepts Unlimited
- Lecture 06 – Review of Six Sigma and Quality Loss Function (QLF) Unlimited
- Lecture 07 – Types of QLF and SN Ratio Unlimited
- Lecture 08 – Linking Quality and Robustness Unlimited
- Lecture 09 – Design for Six Sigma – Stages, Design of Experiments Unlimited
- Lecture 10 – Introduction to Design of Experiments (DoE) Unlimited
- Lecture 11 – Need for DoE and Basic DoE Methods Unlimited
- Lecture 12 – Factorial Design Unlimited
- Lecture 13 – Orthogonal Array – L4 and L8 Example Unlimited
- Lecture 14 – Setting up an Orthogonal Array Unlimited
- Lecture 15 – Confounding Orthogonal Array and Resolution Table Unlimited
- Lecture 16 – Confounding Logic and Randomization of Experiments Unlimited
- Lecture 17 – Paper Helicopter Case Study Unlimited
- Lecture 18 – Paper Helicopter Case Study (cont.) Unlimited
- Lecture 19 – Introduction to Injection Modeling Process, Materials, Terminologies … Unlimited
- Lecture 20 – Estimation of Mold Cost for Injection Molding (Dixon and Poli’s Method) Unlimited
- Lecture 21 – Estimation of Mold Cost for Injection Molding (Dixon and Poli’s Method) (cont.) Unlimited
- Lecture 22 – Mold Cost Estimation: Tutorial Unlimited
- Lecture 23 – Design for Additive Manufacturing Unlimited
- Lecture 24 – Demo Unlimited
- Lecture 25 – Introduction to Sustainable Development and Sustainability Indicators Unlimited
- Lecture 26 – Introduction to Sustainable Development and Sustainability Indicators (cont.) Unlimited
- Lecture 27 – Introduction to Design Process Unlimited
- Lecture 28 – Accounting for Manufacturability and Assembly in Design – An Overview Unlimited
- Lecture 29 – Design for Manufacturing and Assembly (DfMA) in Product Design Unlimited
- Lecture 30 – General Design Guidelines for Manual Assembly Unlimited
- Lecture 31 – Systematic DfA (Design for Assembly) Methodology Unlimited
- Lecture 32 – Alpha Symmetry, Beta Symmetry Unlimited
- Lecture 33 – Quantification of Part Size and Thickness Unlimited
- Lecture 34 – Systematic DfA Case Study – Controller Assembly Unlimited
- Lecture 35 – DfA Examples and Discussion Unlimited
- Lecture 36 – Xerox Producibility Index (XPI) Unlimited
- Lecture 37 – High Speed and Robotic Assembly Unlimited
- Lecture 38 – Sheet Metal Working Unlimited
- Lecture 39 – Overview of DoE (Design of Experiments) Workflow Unlimited
- Lecture 40 – DfA Software Unlimited
- Lecture 41 – DfA Software and Case Studies Unlimited
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