About 35,000 serious injuries and 62,000 non-serious injuries involving forklifts occur every year in the United States, according to the Washington State Department of Labor & Industries and according to BritSafe around 1,300 UK employees are hospitalised each year with serious injuries following forklift accidents, and that number is rising. That's five UK workers each workday suffering debilitating and life-changing injuries, including complex fractures, dislocations, deglovings and amputations. Forklift operators at heightened risk of injury or death include those who:

• Have not been trained in the principles of physics that allow forklifts to lift heavy loads
• Are unfamiliar with how a particular forklift works
• Operate a forklift carelessly
• Use a forklift despite the machine having missing parts or unapproved alterations

Forklifts may be powered by batteries, gasoline, diesel or propane, and come in multiple sizes. Some forklifts have drawbars so they can pull weighty loads, and others have booms and attachments that allow them to lift heavy objects. Regardless of the type of forklift, one thing holds true: All forklift operators must be trained. “An untrained forklift operator can be as dangerous as an unlicensed driver of a motor vehicle,” Washington L&I states, adding that “state regulations require the employer to ensure that a forklift operator is competent to operate the forklift he or she is assigned to use.”

Follow the rules

Drivers must know and adhere to all safety rules when operating a forklift. One critical rule operators should never forget? Always wear your seat belt. Failure to do so can result in an operator being thrown outside a forklift’s protective cage in the event the truck overturns. To help prevent a forklift from tipping over, falling to its side or dropping its load, Washington L&I recommends a number of tips:

• Ensure a load is completely stable and safely secured on the forks before operating the forklift.
• Keep loads low to the ground when travelling.
• Keep a load uphill when moving up or down an incline.
• Drive slowly when conditions are wet or slippery.
• Slow down when making turns and honk the horn if traffic is encountered.
• Never allow unauthorized workers to ride on a forklift, and refrain from engaging in horseplay when operating one.

Forklift Safety Training Teaches:

• Moving with and without a load as well as picking up and stacking a load
• Special considerations, such as trailers, ramps, and elevators
• Non-operator safety training for those who work around forklifts

Who Would Benefit:

• Individuals requiring forklift certification
• Forklift operator trainers
• Forklift operators
• Warehouse/shipping/receiving managers
• Construction site managers
• Safety managers
• Safety committee members
• Operations managers